Product Information
Standard Specifications
Performance:
- Rotation Speed:
- 0 to 16 RPM - Loads Per Hour:
- Up to 40 LPH
- Dependent upon load characteristics, wrap pattern selection, loading method, and operator proficiency
Load Specifications:
- Maximum Load Size:
- 56" W x 56" L x 86" H
- 1420 mm W x 1420 mm L x 2185 mm - Maximum Load Weight:
- 5,000 lbs
- 2265 kg
Film Delivery:
- Mach 1 "X-STRETCH" pre-stretch film carriage
- Easy thread - Pre-stretch:
- 250% Factory default pre-stretch level
- Other pre-stretch levels available - Post-stretch:
- Electronic film tension control - Film Type:
- Machine film
- 20" roll width x 10" diameter
- 508 mm roll width x 254 mm diameter
Rotation System:
- Turntable Type:
- Round
- Diameter:
- 59"
- 1500 mm 
Turntable Height:
- From floor to top of turntable
- approx. 3"
- approx. 76 mm- Turntable Rotation System:
- Chain driven
- 1/2 HP
- 90 VDC
- soft start/stop - Support:
- PRO-GLIDE turntable support system
Controls:
- DIGI-TECH control unit (Mach 1 675 CONTROL SYSTEM)
- Operator Interface:
- Membrane keypad with digital display - Wrap Programs:
- Standard wrap up & down
- Wrap up only
- Bottom wraps first
- Gentle cycle feature (for light or unstable pallets)
- Reinforce wrap function
- ... other advanced features - Operator Controls:
- Cycle start
- Pause cycle (and film enable)
- Photo-cell
- Carriage up and down jog
- Value set (up and down)
- Film force (tension)
- Top and bottom wraps count, independent (1 to 10)
- Carriage up and down speed, independent (1 to 100)
- Jog turntable
- Function access button
- Emergency stop button (E-Stop), twist to release
- On / off switch
Power Requirements:
- Electrical:
- 120 VAC
- 15 A
- Single Phase
- 60 Hz - Pneumatic:
- none
Lift System:
- Film Carriage Lift:
- Chain driven
- 1/2 HP
- 90 VDC
- Soft start/stop
Cut and Seal:
- Manual process, by operator
Construction:
- Frame:
- Welded steel - Portability:
- Forklift lifting tubes, front and rear (Not shown on some documentation!)
Usage Scenario
WEIGH SCALE SYSTEM- Typical pallet wrapping needs in a low to high volume distribution warehouse with a built-in load weighing scale system.
Pallet Load Volume: Light (from 2 pallets per day) up to 30 pallets per hour (conditional)
Maximum Load Weight: Not over 5,000 lbs
Load Sizes: Standard product and/or pallet sizes up to 56" x 56", with options available for larger sized loads
Maximum Load Height (including pallet): Standard up to 86" high, with options available for taller loads
Product Handling: The wrapper will be loaded and unloaded using a manual pallet truck / pallet jack / pump truck / jigger and/or powered-walkie. A fork lift truck can also be used.
Recommended
Model:
- Mach 1 SONIC LPS
Options:
- 5,000 lbs built-in scale
(Integrated into machine frame. This option raises the wrapper 1.5 inches above the floor.) - Heavy duty standard sized ramp for manual pallet jack ... * For scale equipped wrapper *
(12" flat and 72" incline by 48" wide. Ramp must be anchored to concrete floor) - Independent settings switch for 3 load types
(Allows all machine functions to be set differently for up to 3 different load types. A very easy to use and inexpensive option that helps to accommodate for a need to wrap different load types in different ways)
Other options to consider:
- Heavy duty larger sized ramp for powered walkies [walk behind and ride-on] * For scale equipped wrapper*
(24" flat and 72" incline by 48" wide. Ramp must be anchored to concrete floor) - Base extension
(Increase maximum load size from an 80" diagonal [56" x 56" load] to suit requirement) - Tower extension
(Increase maximum wrap height capacity from 86" to suit requirement) - Height detection photo-eye upgrade for dark or glossy products
(Applicable where product characteristics may prevent proper operation of auto height feature) - Automatic end of cycle film cut
(Useful in high production rate environments where minimizing operational steps is important to increase handling efficiencies) - Base mounted adjustable roping bar
(This option allows the precise positioning of the lowest level the film is applied to the load or pallet)
Usage Scenario
Advanced pallet wrapping needs designed for high production rate environments...
- wrapper loaded and unloaded with a variety of different types of load handling equipment
- improve handling efficiencies by minimizing operational steps
- wrap a wide variety of different sized loads
- products reliably wrapped regardless of optical composition
Pallet Load Volume: Up to 30 pallets per hour (conditional)
Maximum Load Weight: Not over 5,000 lbs
Load Sizes: Standard product and/or pallet size up to 56" x 56", with options available for larger sized loads
Maximum Load Height (including pallet): Standard up to 86" high, with options available for taller loads
Product Handling: The wrapper will be loaded and unloaded using a manual pallet truck / pallet jack / pump truck / jigger / powered-walkie and fork lift truck.
Recommended
Model:
- Mach 1 SONIC LPS
Options:
- Heavy duty larger sized ramp for powered walkies [walk behind and ride-on]
(24" flat and 48" incline by 48" wide) - Base extension
(Increase maximum load size from an 80" diagonal [56" x 56" load] to suit requirement) - Extra film carriage idler roller
(Required to wrap standard or smaller sized loads on extended base wrappers) - Tower extension
(Increase maximum wrap height capacity from 86" to suit requirement) - Height detection photo-eye upgrade for dark or glossy products
(Applicable where product characteristics may prevent proper operation of auto height feature) - Independent settings switch for 3 load types
(Allows all machine functions to be set differently for up to 3 different load types. A very easy to use and inexpensive option that helps to accommodate for a need to wrap different load types in different ways) - Automatic end of cycle film cut
(Useful in high production rate environments where minimizing operational steps is important to increase handling efficiencies)
Other options to consider:
- Heavy duty standard sized ramp for manual pallet jack ...
(12" flat and 48" incline by 48" wide) - Large round turntable (70")
(To provide suitable support for pallets that are larger, non-standard sizes, or have an unconventional orientation) - Base mounted adjustable roping bar
(This option allows the precise positioning of the lowest level the film is applied to the load or pallet) - 5,000 lbs built-in scale [and Ramp options]
(Integrated into machine frame. This option raises the wrapper 1.5 inches above the floor.)
Product Options
Click here for the Mach 1 Packaging Videos page
Some videos specifically applicable to this model may be found below:
Semi-automatic Turntable
Comments:
- Typical / normal semi-automatic wrapping cycle
- Demonstrates wrapping of load with various box sizes and uneven top layer
- NOTE: no sound in video
Video Features:
- Operator loading the machine wrap (aka. stretch film) into the film carriage
[only required on first use or when film roll runs out and needs to be replaced] - Operator places the load on the turntable of the wrapper with a forklift truck
- Operator attaches the leading film tail to the load
- Operator starts the wrap cycle
- Compete automatic wrap cycle demonstrated
- begin rotation
- wrap up
- auto height photoeye detects top of load
- top wraps
- wrap down
- stop limit detects bottom of load
- bottom wraps
- stop rotation at home position
- Operator cuts film and wipes film tail to load
"Gentle Cycle" Control Option
Comments:
- Demonstrates "Gentle Cycle" control option, for very light or unstable pallet loads
- Included at no extra cost in standard controls package
- This delicate cycle provides a slower rotation of the turntable during the first half of the wrap cycle until the carriage reaches the top of the load and one layer of film is applied. The turntable then accelerates to high speed for the rest of the wrapping cycle
- The slower rotation speed is user adjustable
- If other loads are to be wrapped using a "normal" cycle, we recommend pairing this option with the "Independent settings switch for 3 load types" option which allows operators to quickly and easily select between different load wrap types with the flip of a switch
- NOTE: no sound in video
Video Features:
- Operator starts the wrap cycle
- Compete automatic wrap cycle demonstrated
- begin rotation at slower speed
- wrap up
- auto height photoeye detects top of load
- one top wrap at slower speed
- turntable accelerates to full speed
- top wraps
- wrap down
- stop limit detects bottom of load
- bottom wraps
- stop rotation at home position
"Window Wrapper" Option
Comments:
- Typical / normal semi-automatic wrapping cycle
- Demonstrates wrapping of window (panel, or cabinet)
- There is sound, but no commentary or background music
Video Features:
- Operator places the window on the turntable of the wrapper by hand, and lowers the top platen down (footswitch control) to hold the window in place
- Operator attaches the leading film tail to the load
- Operator starts the wrap cycle
- Compete automatic wrap cycle demonstrated
- begin rotation
- wrap up
- machine detects top of load
- top wraps
- wrap down
- stop limit detects bottom of load
- bottom wraps
- stop rotation at home position
- Operator cuts film and wipes film tail to load
- Operator holds onto the window, raises the top platen (footswitch control), and removes the wrapped window
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* All products are designed for operation in a typical warehouse environment (dry, clean, heated). |
